Cement Production Line | Turnkey Cement Plant
Project Overview
Our new dry process cement production line is a mature, stable cement manufacturing system designed for medium and large-scale cement plant projects. As a professional cement plant EPC manufacturer, we deliver full turnkey cement plant solutions for clients across Africa, Southeast Asia and the Middle East.
The whole line adopts modern dry calcining technology with low heat consumption and high automation. Starting from limestone crushing, raw meal grinding, preheating, clinker calcination to cement finish grinding and packing, the full production flow runs automatically under DCS central control.
We customize plant layout and equipment configuration according to local raw material condition, site terrain, local power supply and client budget. Whether you need full turnkey project or separate cement equipment supply, we provide one-stop engineering support for cement plant investors.
Production Workflow
Working Steps of Cement Production Line
- Raw Material Crushing: Limestone is crushed to suitable feeding size by single-stage hammer crusher.
- Raw Meal Grinding: Raw materials are proportioned and ground into fine raw meal in raw mill.
- Preheating & Precalcining: Raw meal enters 5-stage cyclone preheater for heat exchange and pre-calcination.
- Clinker Calcination: Rotary kiln sinters raw meal into cement clinker at high temperature.
- Clinker Cooling: Grate cooler rapidly cools hot clinker for stable quality.
- Cement Finish Grinding: Clinker + gypsum + additives are ground into cement powder in cement mill.
- Cement Packing & Delivery: Finished cement is packed into bags or stored in bulk silos.
Core Advantages & Features
Main Strengths of Our Cement Turnkey Plant
- New dry process technology, low energy consumption and high clinker quality
- Full EPC Turnkey service: design, equipment fabrication, site installation, commissioning & operator training
- DCS automatic control system, easy operation and less labor cost
- Environmental friendly dust collection system, meet international emission standards
- Customized layout adapted to tropical, plateau and remote mining sites
- Long service life of rotary kiln and mills, low maintenance cost
- On-site overseas technical support available in Africa & Middle East countries
Main Technical Parameters
| Production Capacity | Customized clinker daily output |
| Technological Type | New dry process with 5-stage preheater |
| Rotary Kiln Size | Customized |
| Raw Mill | Vertical raw mill |
| Cement Mill | Closed circuit cement mill |
| Finished Cement Fineness | 3200~3500 Blaine |
| Total Installed Power | Depends on production scale |
| Feeding Size of Limestone | ≤700mm |
| Fuel | Coal / Heavy oil optional |
| Control System | DCS central automatic control |
| Working Voltage | Customized to client local grid standard |
Main Equipment List
Key Machines Included in Cement Production Line
- Limestone Crusher
- Raw Material Proportioning Station
- Vertical Raw Mill
- 5-Stage Cyclone Preheater & Precalciner
- Rotary Kiln
- Grate Cooler
- Cement Mill
- Cement Silo
- Cement Packing Machine
- Dust Removal System & Conveying Equipment
Our Turnkey Service Scope
We provide complete turnkey cement plant EPC service for global investors. Our full service covers the whole project cycle:
- Project consulting, site survey & cement plant layout design
- Equipment manufacturing, factory inspection and pre-assembly
- Shipment, loading and container arrangement
- Overseas on-site installation, erection guidance
- System commissioning, performance test and plant handover
- Local worker operation & maintenance training
- Long-term spare parts supply and after-sales technical support
Completed Cement Plant Reference Projects
We have successfully delivered multiple turnkey cement production lines for clients in Ethiopia, Nigeria, Kenya, Tanzania and Saudi Arabia. Each cement plant project is tailored according to local raw material, climate and infrastructure. You can check our cement plant cases to view site photos, project capacity and client feedback.
Frequently Asked Questions
Q1: Can you supply full turnkey cement plant for our new project?
A: Yes. We offer full EPC turnkey cement production line service, from plant design, equipment manufacturing to overseas installation, commissioning and operator training.
Q2: What capacity of cement lines can you customize?
A: We provide cement plants from small, medium to large scale according to client demand.
Q3: Which countries have you built cement plants?
A: Our turnkey cement projects have been constructed in Ethiopia, Nigeria, Kenya, Tanzania, Ghana and Middle East countries.
Q4: What is the warranty period of cement equipment?
A: We provide 12 months warranty after successful commissioning, lifelong technical consultation and spare parts support.
Q5: Can you design the plant according to our local raw materials?
A: Yes. Our engineering team will test your limestone and raw materials first, then optimize the whole production process and equipment configuration.
Request Customized Quotation
Please send your requirements: target daily capacity, raw material type, local power voltage, site condition and project budget. Our cement engineering team will prepare full proposal and quotation for your cement plant project.
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