Henan Hongke Heavy Machinery Co., Ltd. is pleased to report on the installation of a new ceramsite rotary kiln production line at a customer site in Longyan, Fujian Province, China. The system is designed for a capacity of 200 cubic meters per day. This is a brand-new installation—not a refurbishment, not an upgrade of old equipment.
Project Background: Ceramsite Production in Fujian
Longyan, located in western Fujian Province, has abundant clay and shale resources suitable for ceramsite production. Ceramsite (expanded clay aggregate) is a lightweight material widely used in construction, insulation, horticulture, and water treatment.
Our customer is a building materials producer looking to enter the ceramsite market. They wanted a complete production line that could turn local raw materials into high-quality ceramsite—reliably, efficiently, and at scale.
They came to us with clear requirements:
200 cubic meters per day capacity
Consistent product quality—uniform size and density
Reliable continuous operation
Environmental compliance—dust control
Brand-new equipment—no used or refurbished machinery
Complete line—not just a kiln, but the whole process
Why This Customer Chose Henan Hongke Machinery
After evaluating several suppliers, the customer selected Henan Hongke Heavy Machinery for several reasons:
1. Complete Line Capability
Ceramsite production involves more than just a kiln. It requires mixers, granulators, kilns, coolers, screens, and dust collection—all working together. We demonstrated our ability to supply the complete line, not just one piece of equipment.
2. Custom-Engineered for Their Material
We don't sell off-the-shelf systems. Our engineering team designed the line around the customer's specific clay and shale characteristics—including their moisture content, plasticity, and expansion properties.
3. Brand-New Equipment
The customer wanted a purpose-built system, not a refurbished unit or a repurposed cement kiln. We delivered a complete production line, built from the ground up.
4. One-Stop Solution
We supplied the full scope—from raw material handling to finished product screening. The customer didn't have to coordinate multiple suppliers.
5. Long-Term Support
The customer wanted a partner who would be there after installation. We provide commissioning support, spare parts, and ongoing technical assistance.
What We Supplied
A complete ceramsite production line designed for 200 m³/day output.
| Key Specification | Value |
|---|---|
| Capacity | 200 cubic meters per day |
| Application | Clay/shale ceramsite production |
| Kiln type | Rotary kiln with refractory lining |
| Operating temperature | Up to 1,200°C |
| Drive system | Heavy-duty gear drive with auxiliary motor |
| Control | PLC-based with temperature monitoring |
The system includes:
Raw material storage and feeding
Twin-shaft mixer for homogenization
Granulator for pellet formation
Rotary kiln for calcination and expansion
Cooler for product quenching
Vibrating screen for size classification
Dust collection system for environmental compliance
Conveying equipment between stages
PLC-based controls with data logging
How the Ceramsite Production Process Works
| Stage | Equipment | What Happens |
|---|---|---|
| Mixing | Twin-shaft mixer | Clay/shale is crushed and homogenized |
| Granulation | Granulator | Material is formed into green pellets |
| Calcination | Rotary kiln | Pellets expand at 1,100–1,200°C, forming porous ceramsite |
| Cooling | Cooler | Hot product is quenched to preserve strength |
| Screening | Vibrating screen | Product is classified by size |
The rotary kiln is the heart of the line. It rotates slowly, and internal flights tumble the pellets through the hot gas stream. This ensures uniform heating and consistent expansion—every pellet gets the same treatment.
Installation Progress
The installation is currently underway. Key milestones:
| Activity | Status |
|---|---|
| Equipment delivery | Completed—all components on site |
| Foundation work | Completed |
| Kiln installation | In progress |
| Mixer and granulator installation | In progress |
| Cooler and screen installation | Pending |
| Electrical and controls | Pending |
| Commissioning | Scheduled |
Our installation supervision team is on-site, working with the customer's crew to ensure proper alignment, secure mounting, and correct connection of all systems.
What the Customer Gets
Once operational, this line will deliver:
| Benefit | Why It Matters |
|---|---|
| 200 m³/day capacity | Meets their production targets |
| Consistent product quality | Uniform size and density |
| Reliable operation | Built for continuous production |
| Environmental compliance | Dust control meets regulations |
| Full support | Installation, commissioning, spare parts, technical help |
| Brand-new reliability | No hidden wear, full service life ahead |
Building Long-Term Partnerships
At Henan Hongke Heavy Machinery, we view a successful installation as the start of a long-term relationship. Our commitment to the Longyan customer includes:
Technical support – process optimization and troubleshooting
Spare parts availability – critical components stocked for quick delivery
Maintenance guidance – support for preventive maintenance planning
Future cooperation – ready to assist with capacity expansion or process changes
We're not just a supplier. We're a partner.
About Henan Hongke Heavy Machinery Co., Ltd.
Henan Hongke Heavy Machinery Co., Ltd. (Henan Hongke Machinery) has been designing and manufacturing industrial processing equipment since 2006. Our product portfolio includes:
Rotary Kilns – for ceramsite, lime, dolomite, metallurgy, and mineral calcination
Rotary Dryers – for sludge, biomass, and industrial materials
Ball Mills – for ore, slag, cement, and chemical grinding
Crushers – for primary and secondary size reduction
We focus on one-stop solutions for mining and materials processing—complete systems, not just individual machines. From engineering to installation and after-sales service, we stay with our customers every step of the way.
Let's Talk About Your Ceramsite Project
Whether you're planning a ceramsite production line, expanding capacity, or need technical advice on thermal processing, we're here to help.
Contact Henan Hongke Heavy Machinery Co., Ltd. – we'll listen to your needs and deliver equipment that works.
Henan Hongke Heavy Machinery Co., Ltd.
Rotary Kilns | Rotary Dryers | Ball Mills | Crushers – Built for Reliability, Backed by Service